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FKS Materials: NanoTechnology enables highest performance

More than thirty-five years ago, Umicore found a way to grain-stabilize platinum and its alloys with the introduction of a unique ODS (Oxide Dispersion Strengthened) material. Such ODS materials stabilize the fine grain of platinum, thus significantly improve the properties of the platinum engineered components in terms of quality and endurance. They are characterized by high mechanical strength,  high creep resistance, and a high level of corrosion resistance towards aggressive glass melts.

Only with in-depth scientific research, unique material knowledge and specialist powder-metallurgical production is it possible to develop, manufacture and steadily improve a superior and outstanding ODS material: Umicore’s FKS ("Fein Korn Stabilisiert" / Fine Grain Stabilized) material:

  • High-temperature mechanical strength is 4 to 8 times higher compared with identical cast alloys
  • Creep resistance of FKS PtRh10 is between 1,000 to 10,000 times higher than that of a the identical cast alloy
  • Superior forming behavior at room temperature compared to other ODS materials
  • Superior weldability compared to other ODS materials
  • Working temperature up to 0.9 times of melting temperature

The key aspect of this material is that nano-sized dispersoids do stabilize the grain boundaries of the metal by a unique and extremely homogeneous particle distribution. The results are substantial technical and economic advantages:

  • Significantly increased component lifetime saves operational cost
  • Enabling of reduced or zero Rhodium contents do save PGM cost
  • Thinner FKS sheets considerably reduce the overall PGM requirement
  • Tailor-made material properties for free-standing components
  • Reduction of free expansion by higher mechanical strength in e.g. tubing systems
  • Low variation limits during operation (elongation, strength, …) for Process Excellence
  • Enabling new component designs, such as self-supporting

 

 

 

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